Posts Tagged 'Motion Control'

Reduce Manufacturing Costs by Cycle Time Effects

The key to reducing production costs is found in Cycle Time effects.  You may IAI Cycle Time Effectsbe able to further reduce costs if you look closely at the CT effects.

So what exactly are CT effects?

Click on the link below to read the case study from IntelligentActuator.com on how production efficiency was significantly improved.

http://www.intelligentactuator.com/pdf/CT-Effects_CJ0196-2A-UST-1-1112.pdf

More information on the factory automation products from IAI can be viewed at-

http://www.electromate.com/products/?partner=1086624533

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

Ethernet in Motion Control to More than Triple by 2016

World Market for Industrial Communication Technologies in Motor Control Equipment

World Market for Industrial Communication Technologies in Motor Control Equipment

Reprint of March 13, 2013 Automation.com Article

March 13, 2013 – The use of Ethernet with motor drives and motion controllers will more than triple to 2016 from 1.8 million new connected nodes in 2011. According to IMS Research, the compound annual growth rate (CAGR) for new motor control Ethernet nodes is projected to be the highest across the whole industrial space at nearly 30%.

IHS analyst, Tom Moore, commented “Ethernet, particularly certain industrial variants, is very well suited to drive and motion control applications. The growing number of Ethernet protocols, which are high-speed, deterministic, and low jitter, mean its application has never been easier. Some of the most suited protocols are forecast annual growth rates exceeding 30% to 2016”.

As Figure 1 shows, new Ethernet nodes are forecast to account for over 20% of the total new networked motor control products in 2016. This is a large increase from the estimated 12% in 2011, when fieldbus protocols dominated new node connections. Ethernet is quickly gaining ground in a market that is well known for being reserved and slow to adopt new technology.

Moore continued, “Part of the transition to Ethernet is due to the protocols available, such as PROFINET, Ethernet/IP, POWERLINK and EtherCAT, which are all very well suited to motor control applications. In particular, EtherCAT is well known for very high speed data transmission and low response times. Its adoption is forecast to grow very strongly to 2016, especially as its member count continues to increase.”

Networking, however, isn’t just about the technology or protocols on offer; it is about the equipment itself. Nodes, the connections to the higher network, are set to increase and part of this is being driven by an increasing number of ports per device. This has an added affect to the adoption growth of networking technologies. “The increase in node count has come about for several reasons,” indicated Moore. “More and more products are being released with the ability to daisy-chain, requiring at least 2 ports.”

Ethernet is certainly making headway in the industrial space and its projected adoption growth is set to outstrip that of fieldbus technologies in almost all applications. “It is forecast that in 10 to 15 years Ethernet will have replaced fieldbus as the mainstream networking technology for motor control products.” says Moore, “This can only be good for the unification and simplification of networking solutions; driving down costs and increasing up-time”.

“The World Market for Industrial Ethernet and Fieldbus Technologies – 2013 Edition” is now available. This includes extensive analysis of industrial Ethernet and fieldbus technologies used in motor control, process and control and discrete control.

Introducing the New 4 mm Micromotor and Gearhead from Maxon Motor AG

maxon motor was challenged to deliver maximum power in the smallest possible space and the result is the EC 4 motor.

Maxon EC4 Brushless Micromotor

Maxon EC4 Brushless Micromotor

The 4 mm brushless DC motor is a great fit for applications in the fields of micropumps, analytic and diagnostic devices, ophthalmic surgical devices, laboratory robots, endoscopes and anywhere where size is an issue.

The general problem with micro drives is that the power output is too low for the application, due to the physical dimensions.  maxon increased the performance of this tiny motor using the latest winding technology, the most powerful magnets and optimum use of the air gap.  Integrated encoders make it possible to fully utilise the motor potential, from a standstill.  This is unique for motors of this size. maxon also incorporated a high quality gearhead to ensure optimum continuous running.  High performance ceramics are used for the gearhead carrier to make the motor capable of high input speeds and drive torques.  It is the ideal partner for the miniature ESCON 36/3 brushless motor controller.

The speed/torque gradient of the EC 4 is an impressive 50,000 rpm mNm-1 with a continuous torque of 0.4 mNm.  There are options on the windings and encoders as well as different reduction ratios on the new 4 mm planetary gearhead.

The motor is also available in two lengths.

• Short version with 0.5 W nominal power

• Long version with 1.0 W nominal power.

The 4 mm brushless DC motor is a great fit for applications in the fields of micropumps, analytic and diagnostic devices, ophthalmic surgical devices, laboratory robots, endoscopes and anywhere where size is an issue.

The EC 4 platform sets new benchmarks with regards to technical possibilities and opens up future fields of application.  Watch this space!

More information on the EC4 Micromotor and Gearhead from Maxon Motor AG can be viewed at-

http://www.electromate.com/products/?keyword=EC+4+series&d=105651

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

Motion Control Terminology Primer

Motion Control Terminology Primer

Motion Control Terminology Primer

What makes a bus based Motion Controller deterministic?   What are the three types of Step Motors?   What is the difference between an Absolute Encoder and a Resolver?

These questions (and many more) are quickly answered in a free User Friendly 2page ‘Motion Control Terminology’ Primer.

The Primer covers the following topics:

  • Motion Control
  • Motion Controllers
  • Drives and Amplifiers
  • Motors
  • Feedback Sensors
  • Mechanical Systems

Click on the link below to download the free ‘Motion Control Terminology’ Primer.

http://www.electromate.com/db_support/downloads/MotionControlTerminologyPrimerv2.pdf

EDITORIAL CONTACT:
Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

Join the New LinkedIn Group ‘Motion Control Fundamentals’

Motion Control Fundamentals LinkedIn Group

Motion Control Fundamentals LinkedIn Group

Created by Electromate.com, this Technical Group strives to advance the knowledge of the fundamentals of Electro-mechanical Motion Control.  We welcome regular posts by group members of any Technical Notes & White Papers, Video’s, Webinars, Podcasts, Engineering Formulae, Sizing Software, etc., related to the discipline of Motion Control.  We appreciate your participation and encourage your comments.

If you are novice or technically proficient user of Motion Control products/systems, please join this group.  No Job Postings please.

Click on the link below to join now.

http://www.linkedin.com/groups/Motion-Control-Fundamentals-4883684/about

Tags: Motion Control, Motor Control, Machine Control, Mechatronics, High-Tech Systems, Robotics, Automation, Servo Systems, Stepper Systems, Linear Motion, Rotary Motion, Technology, Mechanical Motion Control

High-speed Synchronization with EPOS3 70/10 EtherCAT Servo Drive

The digital positioning controller EPOS3 70/10 EtherCAT meets the highest demands in real-time positioning of synchronized multi-axis systems. Extremely compact in size, the EPOS3 possesses a wide nominal power supply voltage range from 11 to 70 VDC and delivers a continuous output current of 10 A, during acceleration and deceleration even up to 25 A. Designed for DC brushed and brushless motors with a power range up to 700 Watt. It provides outstanding uniform running for motors equipped with incremental encoders.

maxon’s EPOS3 70/10 EtherCAT easily integrates as slave into real-time EtherCAT protocol-based Ethernet networks. A multitude of operating modes allows efficient, flexible use in a wide range of drive systems in robotics, automation, and mechatronics. The positioning controller supports a broad bandwidth of encoders.

In the typical EtherCAT, the EtherCAT master calculates the trajectory points and sends the target parameters cyclically and synchronous via EtherCAT network to the EPOS3. The corresponding control loops for position, speed, and torque/current take place in the EPOS3 and then delivers the measured actual values (position, speed, current) to the EtherCAT master.

Maxon EPOS3 70/10 Servo Amplifier

Maxon EPOS3 70/10 Servo Amplifier

For the actual drive control, the EPOS3 70/10 EtherCAT is equipped with superb motion control functionality. Additional features include speed control with given target velocity to a defined mechanical position using numerous implemented methods is available. The same applies for the generous number of inputs and outputs, which makes the extra EtherCAT I/O module obsolete. Digital inputs/outputs (11/5) can be configured as reference or limit switch as well as Capture or Trigger, or can be used to activate holding brakes with definable ON/OFF switching delays. Additionally, analog inputs/outputs (2/1) are at free disposal. Perfectly tailored for servo motors, the EPOS3 70/10 EtherCAT offers built-in motor filters with motor chokes for EMC-conform operation.

The controller offers comprehensive circuitry against overcurrent, excess temperature, undervoltage and overvoltage, against voltage transients and against short-circuits in the motor cable. Furthermore, it is equipped with adjustable current limitation to protect motor and load as well as protected digital inputs and outputs.

More information on the Maxon EPOS3 70/10 EtherCAT Servo Amplifier can be viewed at-

http://www.electromate.com/products/series.php?&series_id=105556

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

M is for Motion Control

Reprint of a January 19, 2013  Design World article by  Steve Meyer

Mechatronics

Mechatronics

During the last decade or so the controls industry has adopted the term “Mechatronics” as a replacement for the previously used phrase “motion control”.    I will respectfully break with the current trend and suggest that motion control is the proper term because it better defines the field of knowledge.

For one thing, the term “Mechatronics” is a coined word from the folks at Yaskawa around 1969.  Look it up if you don’t believe me.  It has taken Yaskawa a long time and a lot of effort to get the controls industry convinced to use the term.   Yaskawa came up with the term mechatronics primarily as a marketing effort to promote it’s servo motors and controls and give themselves credibility with this playful bit of linguistics.  In the early days, the term was associated with Yaskawa and not given broad acceptance in the rest of the controls industry.

Mechatronics was explained as a term that was intended to bring the mechanical and electronic engineering disciplines together.  While it didn’t catch on initially, over the years industry professionals began to adopt the term as being a little more technical sounding or “newer” than motion control.  Now, years later, the term mechatronics has it’s own logo with every control discipline imaginable as part of it’s matrix of inclusiveness.  And in the expansion of it’s use, as many people point out, has somewhat lost it’s meaning.

Motion Control is the control of power applied to a mechanical load to create a programmed behavior.  There are three disciplines involved, power, mechanics and control.  Each one can take a number of forms, power can be electric, pneumatic or hydraulic.  The load is usually mechanical and generally connected using mechanical means like a belt and pulley, screw, lever or incline plane.  The control system is usually, but not always, a general purpose electronics platform that can do pretty much anything, and this creates a lot of confusion since the power system can also be electric.

Another difficulty is that motion control rarely exists by itself, it is part of an overall machine solution.  Machines may or may not need motion control as part of their overall operation, but usually when they do, it is a critically important element.  Because of this motion control tends to get a lot of attention.  Motion control is more descriptive term for what we are involved in.

A machine is different from a tool in that it is self powered and exhibits programmed behavior.  The extraordinary ability of mankind to create complex systems that accomplish intricate task is a hallmark of our creative ability.  This might make a working definition for motion control; An independently functioning system capable of converting energy into useful work”.  I will expand on that definition next week.

DC Servo Motor Sizing Made Easy: A Practical 1/2 Day Course presented by Jan Braun, maxon motor ag

This half-day seminar provides the practical information you need to successfully select the right DC motor — be it brushed or brushless — for your application. You’ll learn about the interpretation of motor data and how you can use this information for motor sizing. Whether you need high speed and dynamics or just high torque, this seminar will teach you to size a motor + drive with just the right power reserves, avoiding costly oversized motors.

Maxon "The selection of high-precision microdrives" Textbook

Maxon “The selection of high-precision microdrives” Textbook

Presenter:  Jan Braun,, maxon motor ag, author of the “maxon academy Formulae Handbook”

What You’ll Receive:

  • Textbook: “The selection of high-precision microdrives” (a $65 US value) — A complete, easy-to-read reference guide for motor and drive selection OR you’ll receive an $89 Can. voucher to be used towards your next Maxon order
  • maxon Formulae Handbook
  • E-Learning software tutorial on USB Stick
  • maxon Catalog

What You’ll Learn:

  • Basics of DC motor data. Learn how to interpret motor data sheets and use the speed-torque line information for optimum motor sizing.
  • Systematic drive selection in the context of your application specific requirements and boundary conditions. This includes optimum power management, control loops, accuracy and ambient conditions.
  • Basics of gearhead data and their impact on motor selection.
  • Selection criteria for DC motors. Topics include the characteristics of different commutation types for brushed and brushless DC motors and when to use them.
  • maxon selection program. Find out how this software-tool can help you in the motor selection.
  • Application examples. Learn how to extract the key parameters for drive selection from your application: The examples include continuous operation as well as dynamic operation cycles.
  • Motion Control: The main features and application possibilities of maxon EPOS and ESCON controllers.

Location/Date:

Hilton Garden Inn Dorval Aeroport
St. Laurent, PQ
Tuesday February 19, 2013
Phone: (866) 788-2518

Directions to the Hilton Garden Inn Dorval Aeroport can be viewed at the following link:
Hilton Garden Inn Dorval Aeroport Directions

Location/Date:

Radisson Plaza Mississauga- Toronto Airport
Wednesday February 20, 2013
Phone: (905) 364-9999

Directions to the Radisson Plaza Mississauga- Toronto Airport Hotel can be viewed at the following link:
Radisson Plaza Mississauga- Toronto Airport Directions

Time: 9:00 am – 2:00 pm. Lunch included

Price: $89 CDN/person + HST* (*Ontario Only; Quebec registrants will be charged 5% GST only) if pre-registered by midnight January 31st ; after February 1st the cost is $109 CDN/person + applicable taxes.

To Register: The Seminar requires pre-registration & payment by Credit Card or PayPal. Click on the link below to be directed to our Online Payment Registration Form.

Maxon Seminar Registration Online Link

Click Here If You Are An Academic

OR call Electromate at 877-737-8698 with your credit card information

ESCON Servo Drive Video Tutorials

ESCON servo controllers from Maxon Motor AG are small-sized, powerful 4-quadrant PWM servo controller for the highly efficient control of permanent magnet activated DC motors.  The featured operating modes – speed control (closed loop), speed control (open loop), and current control – meet the highest requirements for the Industrial Automation market.  The ESCON servo controllers are designed being  commanded by an analog set value and features extensive analog and digital I/O functionality and are being configured via USB interface using the graphical user interface “ESCON Studio” for Windows PCs.

ESCON Studio YouTube Videos

ESCON Studio YouTube Videos

Maxon have recently released a series of ESCON Drive Video Tutorials on YouTube, which can be viewed at the link below-

http://www.youtube.com/playlist?list=PLmklAQtFT_ZJzWOa9O6507qA0NiSU8hzN

Click on the link below for more information on the ESCON servo amplifiers from Maxon-

http://www.electromate.com/products/?keyword=ESCON&d=105450

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

Maxon Academy Technical Presentations

Maxon Academy

Maxon Academy

Which are the specific advantages of a “coreless” DC motor design compared to a conventional DC motor?  How is the motor designed?  Which are the underlying physical principles?  What are the differences between precious metal and graphite brushes and where are these two systems used?

Learn more about the design, the working principle and the data sheets of maxon DC and EC motors.

Maxon Academy

Maxon Academy

Click on the link below to download various Power Point presentations (many with animations)  and Handouts, including Slides with Comments.

http://www.maxonmotor.com/maxon/view/content/service-academy-motor

This is a must view for Professors, Teachers and Academics alike.

More information on the Servo Motor Product Line from maxon precision motors can be viewed at

http://www.electromate.com/products/?partner=1072297493

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com


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