Posts Tagged 'Servo Drive'

What are PCB Mount Servo Drives? Top 6 Benefits

Imagine being able to achieve the same amount of power output and performance from your servo powered device, at a fraction of the cost. Just as PC manufacturers have created smaller computer chips each year with faster speeds, so too has the printed circuit board (PCB) mounted servo drive been able to offer the same performance as panel mount servo drives at a fraction of the cost and size.

printed circuit board (PCB) mounted servo driveTraditionally, panel mount servo drives were housed in metal cases and installed into electrical panels which took up lots of space in the machine. Embedded servo drives greatly reduce the space required to operate by plugging directly into your PCB and eliminating the need for metal housing and connectors. PCB mounted servo drives can either be constructed using detachable connections or soldering.

More often than not, PCB mount servo drives are connected using plug-in style connectors, however soldering the connectors can be beneficial for extreme conditions to increase the reliability of the electrical connections. You’ll often find PCB mount servo drives used in 3D printing, CNC machining, robotics and other tightly integrated applications.

The space saving capabilities of PCB mount drives allows room for additional components in the machine to make it more functional and capable, or to make the machine smaller and lighter if desired. For this reason, PCB mounted servo drives have become huge in the automation and robotics industries.

PCB mount servo drives offer the same features as panel mount servo drives, including output current, servo performance, network IO capabilities, feature set and more. Here’s a list of the benefits that you can expect from PCB mount servo drives.

Benefits of PCB Mount Servo Drives

1.   More Cost-Effective

pcb mount servo drives benefitsWith reduced wiring and system complexity, PCB mount drives are less expensive yet offer the same performance as their panel mount equivalents. Commissioning and servicing costs are also reduced due to their ease of installation.

2.   Reduced Footprint

pcb servo drives small size big performanceOwed to their simple and space-saving design, PCB mount drives take up a fraction of the volume of panel mount servo drives. A smaller footprint gives designers increased flexibility when they laying out components as well as reduces the overall machine size and weight. PCB mount drives can be mounted closer to the motors in places where a panel mount drive would never fit, such as directly into a robot arm. The lightweight and compact design of PCB mount servos make them perfectly suitable for almost any application that requires tight integration.

3.   Same Performance as Bigger Drives

Even though they’re smaller and less expensive than panel mount drives, PCB mount drives don’t sacrifice on power output and performance. PCB mount drives can output 60A peak and 30A continuous while taking up less than 39 cm^2 of board space! Furthermore, with newer designs the power density can be doubled.

PCB mount drives also have the same current loop bandwidth, current output resolution and servo update rates as their bigger counterparts as well as the same tuning capabilities, feedback resolution capability and positional accuracy.

4.   Easier Integration

multi-axis system pcb servo drives

Many designers choose open designs that allow for quick plug-and-play mounting. For multi-axis systems, PCBs can be designed to accept multiple single-axis drives. PCBs can also be designed to accept mating connectors that are compatible with your motor manufacturer’s standard cables, thus reducing cabling costs and increasing reliability. With a well thought out PCB design it can make it easier to install your PCB mounted drives and connect the controller, feedback, and motors.

5.   Greater Flexibility

pcb servo drive vs typical servo drivesOur large selection of PCB mount servo drives gives customers the flexibility to find the model that matches their needs and avoid paying for features that they won’t use. Customers who design their own PCBs can place the drives and mating connectors in the locations that work best for them.

6.   Greater Power Density

Power Density is defined as how much power the servo drive can output divided by how much volume the servo drive occupies (Power Density = P/V). PCB mount servo drives have some of the highest power densities available and they are getting even smaller and more powerful. The limiting factors for power density are heat dissipation and connectorization. Improved power devices can operate more efficiently which allows them to produce less heat while the plug-in style connectors greatly reduce the amount of area that traditional connectors would take up.

Why Select PCB Mount Servo Drives For Your Next Project?

digital pcb servo drives costs and benefitsPCB mounted servos offer much of the same characteristics as panel mount servos at nearly half of the price and size. Don’t think that this limits their ability to work as well as panel mount products. Whether you’re working with a brushed or brushless motor, we have standard PCB servo models that will operate with your motor.

Choose from analog PCB mount servo drives with simple configuration or digital PCB mounts with the same performance as a panel mount servo. With a cost effective price and comparable performance, making the switch to a digital PCB mount servo drive seems well worth the investment. Contact us today if you’re looking for a new PCB Mount servo drive and need help determining the best form factor for your servo.

For more information, please contact:

Electromate Inc.
Toll Free Phone (877)SERVO98
Toll Free Fax (877)SERVO99
sales@electromate.com
www.electromate.com/servo-drives.html

 

Tags:  PCB, Servo Amplifier, Servo Drive, BLDC Drive, Electromate, Advanced Motion Controls

Announcing 6 New Servo Drives capable of 100A peak and 60A continuous output

Servo Drive

This new power range comes with a variety of network options including EtherCAT, CANopen, POWERLINK, Modbus and more.

Safe Torque Off (STO) functionality is included as a standard feature.

Available now, these new models offer high efficiency in a compact design and are targeted towards AGVs and mobile applications.

Specifications:

  • 100 A Peak Current Output
  • 60 A Continuous Current Output
  • 20 – 80 VDC Supply Voltage
  • Safe Torque Off (STO) standard
  • High Efficiency
  • Compact Design

Information on the 6 new servo drives from Advanced Motion Controls can be found at the links below:

DPCANIA-100B080 (CANopen)

DPCANIE-100B080 (CANopen)

DPEANIU-100B080 (EtherCAT)

DPMANIU-100B080 (Click&Move® Embedded)

DPPANIU-100B080 (POWERLINK / Modbus TCP / Ethernet)

DPRANIE-100B080 (Modbus RTU / RS485)

For more information, please contact:

EDITORIAL CONTACT:
Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

Tags:  AMC, Servo Amplifier, Servo Drive, Advanced Motion Controls, PWM Drive, Electromate

Servo Amplifier Basics. On Demand Webinar


Dr. Jacob Tal, the CEO of Galil Motion Control, discusses the basics of Servo Amplifiers.  Topics include:

  • Types of Amplifiers such as PWM, Linear, Current, Voltage and Velocity Amplifiers
  • Power Supply Requirements
  • Commutation Methods

CLICK HERE to view this On Demand Webinar.

Tags:  Servo Amplifier, Servo Drive, BLDC Drive, Galil, Webinar, Electromate

Introducing µZ Plug-In Servo Drives from Advanced Motion Controls

µZ’s are the smallest off-the-shelf servo drives from ADVANCED Motion Controls. Pronounced ‘Micro-Z’ these plug-in drives are designed for embedded applications in a wide range of industries including: Robotics, Lab Automation, Homeland Security/Military, Electric Mobility, Medical and Packaging.

µZ servo drives are designed to drive brushless and brushed DC motors at a high switching frequency.  To increase system reliability and to reduce cabling costs, the drives are designed for direct integration into your PCB.  Weighing in at less than 9 grams, µZ Drives output 10A peak and 5A continuous and operate with a bus voltage range of 10-36VDC.

Designed without the need for a heatsink, the µZ’s are true featherweights with a high power to weight ratio.  The µZ’s are fully protected against over-voltage, under-voltage, over-current, over-heating, and short-circuits. Depending on the model, the drives interface with digital controllers that have analog ±10V or PWM/Direction commands. These servo drives require only a single unregulated isolated DC power supply, and are fully RoHS (Reduction of Hazardous Substances) compliant.

Datasheets and Support:

AZB10A4 for ±10V Command Signals, Current Mode

AZBH10A4 for ±10V Command Signals, Hall Velocity Mode

AZBD10A4 for ±10V Command Signals, Duty Cycle Mode

AZBDC10A4 for PWM/Direction Command Signals

Stand-alone (drives with built-in interface)

AZB10A4IC for ±10V Command Signals, Current Mode

AZBDC10A4IC for PWM/Direction Command Signals

Features:

  • Designed for direct board-to-board integration.
  • No heatsink and no need for additional heatsinking results in the smallest installed volume
  • Feather weight, less than 9 grams
  • Dimensions (mm) 38.1 x 38.1 x 7.34 for current mode models, 43.2 x 38.1 x 9.4 for velocity / duty cycle models
  • Dimensions (in) 1.50 x 1.50 x 0.29 for current mode models, 1.70 x 1.50 x 0.37 for velocity / duty cycle models
  • Large operational temperature range, 0-85°C
  • Compatible with low inductance motors
  • Smallest form factor of any off-the-shelf servo drive from ADVANCED Motion Controls
  • 40 kHz switching frequency

For more information, please contact:

EDITORIAL CONTACT:
Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com

 

Tags:  Servo Amplifier, Servo Drive, PWM Drive, Electromate, Advanced Motion Control, µZ servo drives

AC Servo Motor + Drive Systems from Kollmorgen

Kollmorgen offers various electronic motor drives with advanced control technology, multiple fieldbus connectivity options, and control interfaces. Choose from a broad selection of servo drives in a wide range of input voltages and output power levels.

Kollmorgen drive technology is enhanced when used with both our motor designs and automation controllers. Configuration and programming software is integrated with drive and motor combinations. Kollmorgen drives are also versatile and can run a broad range of standard and specialty motors with various feedback types. Kollmorgen drives adapt to changing technology and many integrate directly with safety solutions to meet new machine safety directives.

KOLLMORGEN AKD SERVO DRIVES AND AKM SERVO MOTORS

Kollmorgen servo drives are used for dynamic motion applications where precise positioning, speed control, or torque efficiency is key. Kollmorgen servo drives range from 300 watts to 50,000 watts of continuous duty power output. Peak outputs Kollmorgen servo drives are impressive with peak operation at 3 times the rated continuous current for a full 5 seconds in certain drives. This is a clear Kollmorgen advantage since many manufacturers can only rate peak operation at 1 second or less. This allows many applications to use significantly smaller servo drives and expands the dynamic performance of the servo drive lineup.

Connectivity is a key aspect in machines so fieldbus options are plentiful. Kollmorgen support many popular ethernet fieldbuses like EtherCAT, Ethernet /IP, Profinet, and SynqNet. Support for traditional fieldbuses is available on certain models as well, including Profibus, Devicenet, CanOpen, RS485, RS232, Sercos II and Sercos III.

Kollmorgen’s family of permanent magnet brushless motors offer an extremely wide variety of size and package types. From frameless pancake motors to high acceleration housed/shafted motors, Kollmorgen offers the most complete range of high performance motors available today. When you combine our vast selection of motors with our family of high performance servo drives, we can satisfy your most demanding application requirements and help you build a better machine, faster.

To assist with the sizing and selection of Kollmorgen’s AC Servo Motor + Drive Systems, Kollmorgen announce the release of MOTIONEERING® Application Engine 6.4.0 – Kollmorgen’s Free premier motion sizing and selection software. This release features the new KBM™ Series Frameless Kit brushless motors with our AKD™ servo drive family, complementing their existing rotary and linear actuation systems. Sizing frameless motors and drive systems has never been easier. Using a mechanism project concept for collecting and saving multiple axes of load information,MOTIONEERING® can automatically calculate application results and compare against a database catalog of systems – recommending to their customers the most optimized set of Kollmorgen system solutions available.

Kollmorgen Motioneering software

The MOTIONEERING® software sizing engine has the flexibility to sum the effects of multiple axes of motion for power supply and shunt regeneration sizing (rotary applications only). Versatile units-of-measure selection options for mechanism and motion profile data-entry, with the ability to convert data into other available units, makes this a convenient international tool. A user-friendly Help file teaches program functions and algorithms used to provide results.

CLICK HERE to view Kollmorgen’s family of AC Servo Motor + Drive Systems

New Webinar. Servo Solutions For Mobile Automation Challenges

Live Webinar Tuesday April 21, 2015 11:00am EST, presented by Advanced Motion Controls & Electromate

With automation expanding out of the factory, machine builders are faced with a varying set of new challenges.  Mobile platforms, such as unmanned systems, are expected to operate in extreme environments and carry their own power source; all while being light weight and compact.

To meet the current and future needs of the market, enabling technologies need to be applied and discovered.  At the forefront of the enabling technologies are servo drive controllers.

Servo controllers not only make a robot or mobile platform move, they can also be solutions to the other design requirements.  A servo is an integral component to any mobile solution and can help with power efficiency, communication, agility and dexterity.  This webinar will touch on the challenges presented to robot designers and how servo drives can make them successful.

Webinar Presenter: Shane Beilke, Advanced Motion Controls: Executive Team – Product Strategy

Register to watch the recorded webinar live or any time after April 21, 2015.

Register Online

 

Tags:  AMC, Electromate, Advanced Motion Controls, Webinar, Mobile Automation, Servo Drive, Servo Amplifier, Servo Controller, robot, mobile platform, servo, automation, motion control

New motion control system options utilizing EtherCAT® technology

A New White Paper by Advanced Motion Controls

Servo-based motion control systems have traditionally been categorized into two types: centralized or distributed.  Centralized systems use dedicated motion control cards that account for all aspects of the system including servo commands, motor feedback and I/O to close all control loops while simultaneously running complex programs that plan motion profiles and maintain machine operations.  Increasing the number of axes involved places an ever increasing burden on the processing power of the DSP quickly making the system unmanageable simply due to scalability.

AMC's EtherCAT Servo Drive Family

AMC’s EtherCAT Servo Drive Family

In distributed systems, motion commands are less complicated since the drives close the velocity and/or position loops internally leaving the controller to focus on motion profiling, planning and associated I/O. However, limitations arise as communications speed may be the limiter of some specific motion and machine requirements.  Even though systems can be made to be deterministic, the ability to keep up with demand can also be a challenge, even for simple machine tools…

Click on the link below to view the entire White Paper.

http://www.mydigitalpublication.com/publication/?utm_source=MAN-eblast&i=228662&utm_campaign=141016G&utm_medium=email#{“issue_id”:228662,”page”:2}

For more information, please contact:

EDITORIAL CONTACT:

Warren Osak
sales@electromate.com
Toll Free Phone:   877-737-8698
Toll Free Fax:       877-737-8699
www.electromate.com


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